substabilizers for use with expandable reamer apparatus, expandable reamer apparatus including subst

专利摘要:
SUBSTASTABILIZERS FOR USE WITH EXPANDABLE EXTENDER APPLIANCE, EXPANDABLE EXTENDER APPLIANCE INCLUDING SUBSTABILIZERS AND RELATED METHODSAn expandable and under-stabilizing widening device having at least one rib in it for drilling an underground formation.
公开号:BR112012000918A2
申请号:R112012000918-4
申请日:2010-07-12
公开日:2020-08-11
发明作者:Steven R. Radrford；Mark R. Kizziar；Mark A. Jenkins
申请人:Baker Hughes Incorporated.；
IPC主号:

专利说明:

Invention Patent Descriptive Report for "SUBSTANTABILIZERS FOR USE WITH EXPANDABLE ENLARGER APPLIANCE, EXPANDABLE APPLIANCE APPLIANCE INCLUDING SUBSTABILIZERS AND RELATED METHODS". 5 Priority Claim This claim claims benefits from the filing date of the U.S. patent application.
No. 12 / 501,688, filed on July 13, 2009, and entitled "Stabilizer Ribs on Lower Side of Expandable Reamer Apparatus to Reduce Operating Vibration". Technical Field The modalities here generally refer to an expandable widening device and a stabilizer for it to drill an underground well and, more particularly, an expandable widening device to widen an underground well under a casing or liner and a stabilizer. - user for the same.
Background Expandable widening devices are typically used to widen underground wells.
Conventionally, when drilling oil, gas and geothermal wells, the casing is installed and cemented to prevent the well walls from collapsing into the underground well while providing necessary support for subsequent drilling operations to reach greater depths .
The casing is also conventionally installed to isolate different formations, to prevent the cross flow of formation fluids, and to allow control of formation fluids and pressure as the well is drilled.
In order to increase the depth of a previously drilled well, a new wrap is placed inside and extended below the previous wrap.
While the addition of an additional casing allows a well to reach greater depths, this also has the disadvantage of narrowing the well.
The narrowing of the well restricts the diameter of any subsequent sections of the well as the drill bit and any other casing must pass through the existing casing.
Since reductions in the diameter of the well are undesirable since they limit the flow rate of oil and gas production through the well, it is often desirable to widen an underground well to provide a larger well diameter for installation of the casing. additional in addition to the previously installed wrapper in addition to allowing 5 better hydrocarbon production flow rates through the well.
A variety of approaches have been employed to widen a well diameter.
A conventional approach used to widen an underground well includes the use of eccentric and two-center drills.
For example, an eccentric drill bit with a laterally extended or enlarged cutting part is rotated about its geometric axis to produce an increased shaft diameter.
An example of an eccentric drill is described in the U.S. patent
No. 4,635,738, assigned to the assignee of this request.
A double-centered drill set employs two longitudinally overlapping drill sections with laterally offset geometric axes, which when rotated produce an increased shaft diameter.
An example of a double center drill is described in the U.S. patent
No. 5,957,223, which is also assigned to the assignee of this request.
Another conventional approach used to increase an underground well includes the use of an extended bottom well assembly with a pilot drill bit at the distal end and an enlarger assembly some distance above.
This arrangement allows the use of any type of standard rotary drill bit, be it a stone drill bit or a dredge bit, such as the pilot drill bit, and the extended nature of the set allows greater flexibility when passing through narrow points in the well beyond the opportunity to effectively stabilize the pilot drillhole so that the pilot hole and reamer cross the path intended for the well.
This aspect of an extended bottom well assembly is particularly significant in directional drilling.
The assignee of the present application, up to that point, designed the widening structures called "reamer wings", which generally comprise a tubular body having a fishing neck with a threaded connection on top of it and a rebound matrix surface. at the bottom, also with a screwed connection. U.S. Patent Nos. 5,497,842 and
5,495,899, both assigned to the assignee of the present application, describes enlarging structures including reamer wings. The upper intermediate part of the reamer wing tool includes one or more longitudinally extending blades projecting radially outwardly from the tubular body, the outer edges of the blades carrying PDC cutting elements. As mentioned above, conventional 10O expandable widening devices can be used to widen an underground well and can include blades hingedly attached to a tubular body and actuated by means of a piston disposed therein as described by US patent N °. 5,042,856 to Warren. In addition, U.S. Patent No. 6,360,831 to Akesson et al. describes a conventional well opener comprising a body equipped with at least two well opening arms having cutting devices that can be moved from a resting position on the body to an active position by exposure to the pressure of the drilling fluid flowing through the body. The blades on these reamers are initially retracted to allow the tool to run through the well on a drill string and once the tool has passed beyond the end of the closure, the blades are extended so that the shaft diameter can be increased below the wrap. The blades of conventional expandable reamer devices have been dimensioned to minimize a space between them and the tubular body in order to prevent any drilling mud and fragments of earth from lodging in the space and joining the blade against the body tubular. The blades of these conventional expandable widening devices use pressure from inside the tool to apply the force radially outward against the pistons that move the blades, transporting the cutting elements laterally outward. It is felt by some that the nature of conventional reamers allows unaligned forces to unbalance and obstruct the pistons and blades, preventing the springs from retracting the blades laterally inward.
In addition, the designs of these conventional expandable reamer sets do not assist in retracting the blade when obstructed and pulled up against the casing of the well.
In addition, some conventional hydraulically driven reamers use expensive seals arranged around an expensive and very complex shaped piston or blade, transporting cutting elements.
In order to avoid imbalance, some conventional reamers are designed with the piston shaped oddly in order to try to avoid the supposed imbalance, requiring complex combined seal configurations.
These 10O seals are feared for possible leakage after extended use.
Other conventional reamers require very tight tolerances, such as 0.0152 in., In some areas around the pistons or blades.
Tests suggest that this may be an important contributor to the piston failure problem in retracting the blades back into the tool, due to the joint caused by the drilling mud loaded with particulate material.
Notwithstanding the various previous approaches to drilling and / or widening a well of larger diameter below a well of smaller diameter, there is a need to create improved apparatus and methods to do this.
For example, double-center reamer wing assemblies are limited in the sense that the passage through the diameter of such tools is not adjustable and limited by the diameter of the reamer.
In addition, conventional eccentric and double center drills may tend to oscillate and deviate from the intended path to the well.
Conventional expandable reamer sets, while sometimes more stable than eccentric and double center drills, can be subjected to damage when passing through a smaller diameter well or casing section, can be triggered prematurely, they may present difficulties in removing the well after starting, and may exhibit oscillation and deviation from the intended well path or suffer lower cut rates due to damage or wear before being used in the well.
Accordingly, there is a continuous desire to improve or extend the performance of an expandable widening device regardless of the type of underground formation being drilled, by minimizing the oscillation of the expandable widening device during use.
There is additionally a desire to provide an expandable spreader device that provides fail-safe blade retraction, is robustly designed with conventional seal or sleeve configurations, and may not require sensitive tolerances between moving parts. 1O Description The modalities here refer to an expandable widening device and a sub-stabilizer attached to it for drilling an underground formation.
In one embodiment, a substabilizer including at least one stabilizing rib on it is directly attached to the bottom connection of an expandable widening device housing without any intervening drilling tube connected between the expandable widening device housing and the substabilizer.
If a sub-stabilizer is not used with the expandable reamer apparatus directly connected to the bottom connection of the expandable reamer apparatus, at least one stabilizer rib may be included in the expandable reamer apparatus housing.
In some cases, a sub-stabilizer including at least one stabilizing rib on it is directly attached to the upper connection of the housing of an expandable stabilizing device in addition to one or more substabilizers including at least one stabilizing rib directly attached to the lower connection of the housing of an expandable stabilizer. expandable expander device, both substabilizers attached to the housing of an expandable expander device without any intervening drill pipe connected between the substabilizer and the expandable expander device housing.
Brief Description of Drawings
While the descriptive report concludes with the claims highlighting particularly and distinctly claiming various characteristics and advantages of the modalities presented here, it can be more readily determined from the following description of the modalities presented here when read together with the authors. attached drawings, in which: Figure 1 is a side view of a modality of an expandable and stabilizing spreader; Figure 1a is a side view of a modality of an expandable spreader device having stabilizing ribs therein; Figure 1b is a side view of another embodiment of an expandable and stabilizing spreader; Figure 1c is a side view of another embodiment of an expandable and stabilizing spreader; Figure 2 illustrates a cross section of the expandable spreader apparatus as indicated by section line 2-2 of figure 1; Figure 3 shows a longitudinal cross-sectional view of the expandable spreader apparatus shown in Figure 1; Figure 4 shows an enlarged longitudinal cross-sectional view of a substabilizer used as a part of the expandable spreader apparatus shown in Figure 3; Figure 4a is a perspective view of the lower substabilizer used as a part of the expandable spreader apparatus shown in Figure 3; Figure 4b shows an enlarged longitudinal cross-sectional view of a lower sub used as a part of the expandable spreader apparatus shown in Figure 3; Figure 4c shows an enlarged longitudinal cross-sectional view of an upper sub-stabilizer used as a part of the expandable extension apparatus shown in Figure 3; Figure 4d shows an enlarged longitudinal cross-sectional view of an upper sub-stabilizer used as a part of the widening apparatus.
expandable pain illustrated in figure 3; Figure 4e shows an enlarged longitudinal cross-sectional view of an upper sub-stabilizer used as a part of the expandable extension apparatus shown in Figure 3; Figure 4f shows an enlarged longitudinal cross-sectional view of a lower sub used as a part of the expandable spreader apparatus shown in Figure 3; Figure 4g illustrates a part of a stabilizing rib for a substabilizer used as a part of the expandable widening apparatus shown in Figure 3; Figure 4h is a view of a part of a stabilizing rib for a sub-stabilizer used as a part of the expandable extension device shown in Figure 3; Figure 4i is a view of a part of a stabilizing rib for a substabilizer used as a part of the expandable expanding apparatus shown in Figure 3; Figure 5 shows an enlarged cross-sectional view of another part of the expandable spreader apparatus shown in Figure 3; Figure 6 shows an enlarged cross-sectional view of another part of the expandable spreader apparatus shown in Figure 3; Figure 7 shows an enlarged cross-sectional view of an upper part of the expandable spreader apparatus shown in Figure 3; Figure 8 shows a cross-sectional view of a shearing assembly of an expandable spreader device; Figure 9 shows a cross-sectional view of a nozzle assembly of an expandable spreader device; Figure 10O shows a top view of a blade according to an embodiment; Figure 11 shows a longitudinal cross-sectional view of the blade drawn along the section line 11-11 of Figure 10O; Figure 12 shows a longitudinal end view of the blade of Figure 10;
Figure 13 shows a cross-sectional view taken along the cut line 13-13 of Figure 11; Figure 14 shows a cross-sectional view taken along the cut line 14-14 of Figure 11; Figure 15 shows a cross-sectional view of an upper locking sleeve of an embodiment of the expandable spreader; Figure 16 shows a perspective view of a fork of an expandable spreader embodiment; Figure 17 illustrates a partial longitudinal cross-sectional illustration 10O of an expandable spreader device in an initial closed or retracted tool position; Figure 18 shows a longitudinal, partial cross-sectional illustration of the expandable reamer of Figure 17 in the initial tool position, receiving a sphere in a fluid path; Figure 19 illustrates a longitudinal, partial cross-sectional illustration of the expandable reamer of Figure 17 in the tool in the initial position where the ball moves in a ball seat and is captured; Figure 20 illustrates a longitudinal, partial cross-sectional illustration of the expandable spreader device of figure 17 where a shearing assembly is activated as pressure is built up and a travel sleeve begins to move downward inside the device, leaving the position - initial tool installation; Figure 21 illustrates a partial longitudinal cross-sectional illustration of the expandable spreader device of Figure 17 where the travel sleeve moves in the direction of a lower retained position while a blade is pushed by a push sleeve under the influence of fluid pressure moves in the direction from an extended position; Figure 22 illustrates a partial longitudinal cross-sectional illustration of the expandable spreader device in Figure 17 where the blades (one shown) are held in a fully extended position by the push sleeve under the influence of fluid pressure and the travel sleeve moves to the retained position;
Fig. 23 illustrates a partial longitudinal cross-sectional illustration of the expandable spreader of Fig. 17 where the blades (one shown) are retracted to a position retracted by an orientation spring when the fluid pressure is dissipated; Figure 24 illustrates a partial longitudinal cross-sectional view of an expandable widening apparatus including a well dimension measurement device according to another embodiment shown here; Figure 25 illustrates a longitudinal cross-sectional view of a modality of the expandable widening apparatus incorporating an element of 10O movement limitation; and Figure 26 illustrates a longitudinal cross-sectional view of a modality of the expandable widening device incorporating another movement limiting element.
Modes of Carrying Out the Invention The illustrations presented here are, in some cases, not actual views of any particular reaming tool, cutting element or other characteristic of a reaming tool, sub-stabilizer and sub, but merely idealized representations that are employed to - to describe the modalities of an enlarging and sub-stabilizing bit.
In addition, the elements common to the figures may retain the same numerical designation.
Typically, when using an expandable spreader, a stabilizer runs immediately below the expandable spreader or within a distance of approximately 3.04 meters below the expandable spreader.
In some cases, another stabilizer runs at a distance of approximately 9.14 meters above the expandable spreader in addition to the stabilizer that runs below the expandable spreader.
The modalities of combining an expandable reaming device and a sub-stabilizer directly connect the sub-stabilizer to a connection of the expandable reaming device housing without the use of a drill pipe joint or a shortened part of the drill collar or pipe. drilling or equivalent sub separating the substation
tabilizer of the expandable reamer device.
If a substabilizer is not used with the expandable spreader, the expandable spreader includes at least one stabilizing rib on it to include stabilization of the expandable spreader directly on the expandable spreader without the use of a stabilizer or substabilizer. separate.
When a substabilizer is connected directly to a connection of the expandable spreader housing, without the use of a drill pipe joint or a shortened part of the drill pipe or equivalent sub separating the substabilizer from the expandable spreader, 1O the increased stabilization of the expandable widening device results when the stabilizer is separated from the expandable widening device through the use of one to three joints of the drill pipe or one to three joints of the drill pipe and subs.
In addition, the general set of an expandable expander and stabilizer device is more easily assembled for use and development in a well in a shorter period of time compared to the expandable expander and stabilizer device separated with a drill pipe and / or intervening subs.
In some cases where the expandable spreader includes at least one stabilizing rib on it, a sub is connected or attached directly to a connection of the expandable spreader housing for connection to the drill pipe providing easy assembly and use of the expandable reamer device in a well.
Illustrated in figure 1 is an expandable spreader apparatus 100 with a substabilizer 109. The expandable spreader apparatus 100 may include a generally cylindrical tubular body 108 having a longitudinal geometric axis L8. The expandable spreader apparatus 100 typically includes a lower substabilizer 109 shown in cross section in figure 4, and in perspective view in figure 4a, which connects the lower end 190 of the tubular body 108. Allowing the tubular body 108 to be a one-piece design, the sub-stabilizer 109 allows the connection between the two to be stronger (due to the ability to withstand higher build torque and intensity when connected to the length pipe cord)
drilling) than a conventional two-piece tool having an upper and a lower connection.
Substabilizer 109 provides a more efficient connection to other equipment or tools within the well.
Substabilizer 109 includes a plurality of stabilizing ribs 109 'that extend around the circumference of at least the upper part of substabilizer 109 in a spiral or helical configuration.
If desired, the stabilizing ribs 109 'on the outside of the sub-stabilizer 109 provide stabilization for the expandable spreader 100 during use to reduce oscillation and rotation of the expandable spreader 1, thus improving the efficiency of the spreader. cut rate.
Substabilizer 109 should be located as close as possible to the expandable spreader 100, in particular the stabilized ribs 109 'on substabilizer 109, to provide increased stabilization for the expandable spreader 100 during use thereof.
If desired, more than one substabilizer 109 having stabilizing ribs 109 'in it can be used with the expandable spreader 100 with each substabilizer 109 being connected to another substabilizer 109. In addition, for improved stabilization of the expandable spreader 100, the stabilizing ribs 109 'can be used substantially throughout the exterior of substabilizer 109, instead of a part.
As mentioned, the stabilizing ribs 109 'wind in a spiral or helical manner around the substabilizer 109 to provide a stabilizing rib 109' having a length to provide the contact between the stabilizing ribs 109 'and the well when the expandable spreader apparatus 100 is being used to provide stabilization for the expandable spreader device 11. The diameter of the stabilizing ribs 109 'of the sub-stabilizer 109 must be substantially under the nominal diameter of the well drilled by a drill bit for an amount of 0 , 00 on. less than the nominal well diameter up to substantially 1.27 in. less than the nominal well diameter or substantially under the nominal well diameter calibration by an amount of substantially 0% less than the nominal well diameter to substantially 4% less than the nominal well diameter.
Preferably, the diameter of the stabilizing ribs 109 'of the sub-stabilizer 109 should be 0.125 in. less than the nominal well diameter. 5 As an alternative to using a sub 109 having stabilizing ribs 109 'in it, the tubular body 108 can be extended in length and the stabilizing ribs 109' included in the lower end 190 of the tubular body 108. Such an example is illustrated in figure 1a.
If the stabilizing ribs 109 'are placed at the lower end 1O 190 of the tubular body 108, a sub 109 such as that illustrated in figure 4b is connected to the lower end 190 of the tubular body 108 of the expandable spreader 100. Thus, via the using a subo, different threads at the end of the sub-stabilizer connected to the tubular body 108 can be used with the ability to withstand a higher torque when connecting the sub-stabilizer 109 to the tubular body 108. For example, for a size of sub-stabilizer 109 and tubular body 108, the threads on the sub-stabilizer 109 and the threads on the tubular body are joined using a torque level for an open drill hole connection while the threads on the sub-stabilizer 109 will be joined to the threads of a piece of the drill pipe using a substantially lower level of torque.
Substabilizer 109 is illustrated in cross section in figure 4. Substabilizer 109 comprises an elongated cylindrical annular element 400 having a threaded pin 402 at one end of it having a suitable thread in it that engages the threaded hole 108 'at the lower end of the tubular body 108 (see figure 22) and a threaded pin 404 at the other end of it having a suitable thread on it, or a threaded housing connection having a suitable thread 54 (as shown in figure 4f) to engage the drill pipe and the like, an irregularly shaped orifice 404 extending through the elongated cylindrical annular element 400 for the flow of drilling fluids through it, and a cylindrical outer surface 408 pos-
providing a plurality of spiral stabilizing ribs 109 'in which they can be located in any desired position along the cylindrical outer surface 408 having any desired length.
As shown in Figure 4, the stabilizing ribs 109 'are located close to the central section of substabilizer 109, although they can be located at any desired location, such as adjacent to the upper end, adjacent to the lower end, and the like .
Each stabilizing rib 109 'extends in a spiral or helical manner around the cylindrical outer surface 408 of substabilizer 109 by substantially 10 45 (degrees), or more or any desired extension or number or degrees around the surface circumference cylindrical outer 408 to provide a series of stabilizing ribs 109 'capable of withstanding the continuous engagement of the formation being widened during operation of the expandable widening apparatus 100 so that an widening rib 109' contacts the well being widened.
If desired, the stabilizing ribs 109 'may extend around the cylindrical outer surface 408 by 180 or more of the circumference of the sub-stabilizer 109, such as 360 of the circumference of the sub-stabilizer 109. As illustrated in figures 4 and 4a, each blade stabilizer 109 'includes a first arcuate chamfered surface 41 O increasing from a first diameter 41 O' substantially the same diameter 408 substantially an angle of 30 degrees, although the angle may vary in the range of 15 to 45, if desired, if extending up to a second diameter 410 "which is larger than the first diameter 410 ', the hard-facing surface 412 is formed in the second diameter 41 O" which is located in a constant radius R from the center line L8 of the sub-stabilizer 109 , a second precise chamfered surface 414 having a first diameter 414 'substantially equal to or equal to the diameter 41 O "of the first arcuate chamfered surface 41 O substantially at an angle o from 30 degrees to a second diameter 414 "substantially equal to the diameter of surface 408 'of the outer surface of the lower end of sub 109. Each stabilizing rib 109' includes suitable hardfacing 412 on the outside thereof. O
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14/49 shape of the stabilizing ribs 109 'and the diameter under calibration of them make the sub-stabilizer 109 effectively engage the parts of a well in which the sub-stabilizer 109 is connected to the expandable spreader 100 without any other subs. connection or perforation tubes located between the expandable spreading device 100 and the sub-stabilizer 109. For most situations, a location of the stabilizing ribs 109 'of the sub-stabilizer 109 is if you have the upper parts of the stabilizing ribs 109' at a location of approximately 0.60 meters from the bottom end 190 of the tubular body 108 of the expandable apparatus 100 The expandable 100 is connected to expandable apparatus 100 or within approximately 1.21 meters at 3.04 meters from blades 102 of the expandable spreader 100. If a substabilizer 109 does not run with the expandable spreader 100, a lower sub 1109 illustrated in figure 4b connecting the lower end 190 of the tubular body 108 can be used.
By allowing tubular body 108 to be a one-piece design, sub 1109 allows the connection between to be stronger (due to the ability to withstand higher torque with tubular housing 108 as described here) than a conventional two-piece tool having an upper and a lower connection.
Substabilizer 109 or sub 1109, although not necessary, provides a more efficient connection to other equipment or tools within the well.
In addition, an upper sub-stabilizer 50 illustrated in figure 4c can be used to connect the upper housing connection of the tubular body 108. Allowing the tubular body 108 to be a one-piece design, the upper sub-stabilizer 50 allows the connection between the tubular housing 108 and the sub 50 is stronger (has the ability to withstand the higher torque with the sub 50 and the tubular housing 108 as described here) than a conventional two-piece tool having a connection upper and lower.
The upper substabilizer 109, although not necessary, provides a more efficient connection with other equipment or tools in the well and the drill pipe cord.
dog.
The upper substabilizer 50 includes an upper housing end 52 having which desired threads 54 and a lower pin end 56 having any desired threads 58 to match the upper housing connection of the tubular body 108. 5 In addition, if desired, the upper substabilizer 50 shown in figure 4d may have stabilizing ribs 109 'as described here to be used to stabilize the expandable spreader apparatus 100. The upper substabilizer 50 must be used to connect to the upper housing connection of the tubular body 108. Allowing yourself to the tubular body 1O 108 is a one-piece design, the upper sub-stabilizer 50 allows the connection between the sub 50 and the tubular housing 108 as described here more than a conventional two-piece tool having an upper and a lower connection.
The upper sub-stabilizer 109, although not necessary, provides a more efficient connection to other equipment or well tools and drill pipe cord.
The upper sub-stabilizer 50 includes an upper box end 52 having any desired threads 54 and a lower pin end 56 having any desired threads 58 to match the upper box connection of the tubular body 108. If desired, the sub upper end 50 may have pin end 56 having any desired threads 58 at both ends as shown in figure 4e.
Similarly, the lower sub 1109 may have the housing end 52 having any desired threads 54 at the lower end thereof as shown in figure 4f.
The stabilizer modalities can include a stabilizing rib, having a coupling profile composed at its rotating front edge in order to improve the rotational stability of a drilling set while drilling.
Such a composite coupling profile is described in the U.S. patent application
No. 12 / 416,386, April 1, 2009. As illustrated in figure 4g, a stabilizing rib 1301 includes a support surface 1306 and a composite engagement profile 1330 on a rotating leading edge
1308. The stabilizing rib 1301, as illustrated in this embodiment, is for use with an expandable stabilizer.
Reference is also made to figure 4h illustrating a partial cross-sectional view of the stabilizing rib 1301. The composite coupling profile 1330 in this embodiment comprises a composite chamfer that includes a first chamfered surface 1332 and a second chamfered surface 1334. The first surface chamfer 1332 provides a non-aggressive, m smooth entry angle (the angle shown between the tangential reference line TR of the support surface 1306 and the chamfer reference line 8 1) with respect to the support surface 1O te 1306 of the stabilizer rib 1301, while the second chamfered surface 1334 provides the transition between the front face 1340 and the first chamfered surface 1332 of the stabilizer blade 1301 as the stabilizer rib 1301 comes into contact with a formation.
The second chamfered surface 1334 has a steeper entry angle (the angle shown between the tangential reference line TR of the support surface 1306 and the chamfer reference line 82) with respect to the first chamfering surface 1332. The chamfered surfaces 1332 and 1334 extend longitudinally between the leading edge 1308 and the supporting surface 1306 of the stabilizing rib 1301 and include angles of about 15 and 45 degrees, respectively, (that is, the angle between the reference lines 81 and TR is 15 degrees and the angle between the reference lines 81 and 8 2 is 30 degrees). However, other suitable included angles above or below 15 and 45 degrees described can be employed.
The tangential reference line TR is perpendicular to the longitudinal geometric axis as referred to by LR and is tangential to the support surface 1306. The support surface 1306 is convex or arched in shape, having a radius of curvature substantially configured to conform to an internal radius of a well (that is, the so-called "calibration OD" of the stabilizer). Optionally, the support surface 1306 can be shaped more or less convexly than shown, or it can be substantially flat with respect to the tangential reference line TR · The first chamfered surface 1332 is substantially linear while providing transition between the second surface chamfered 1334 and the support surface 1306 to reduce vibration engagement when contacting a well wall.
Similarly, the second chamfered surface 1334 is substantially linear to provide transition between the front face 1340 and the first chamfered surface 1332 of the rib 1301. Advantageously, the second chamfered surface 1334, the first chamfered surface 1332, or both, help to reduce the tendency for the drill string to oscillate by gradually providing, as necessary, a transitional contact with the material of an underground formation delineating a wall of a well as a stabilizer is rotated in it.
Optionally, the first chamfered surface 1332, the second chamfered surface 1334, or both, may have a curved shape, for example, convex or arched.
The transition between the second chamfered surface 1334, the first chamfered surface 1332 and the support surface 1306 may be continuous or may include discrete transitions as illustrated by the inflection points 1335 and 1333, respectively, between the surfaces.
By providing improved stabilization, a stabilizer can incorporate the composite engagement profile 1330 over one or more of the ribs that create the stabilizer.
Where the 1330 composite coupling profile is included on less than all the ribs forming the stabilizer, the 1330 composite coupling profile can be included in the ribs symmetrically or asymmetrically.
It is further recognized that a greater number of chamfered surfaces than the first and second chamfered surfaces 1332 and 1334, respectively, can be provided, where each additional chamfered surface includes a progressively steeper entry angle with respect to any of the surfaces previous chamfers with each other and the support surface 1306. By providing a composite engagement profile 1330 on a stabilizer rib 1301, a marked improvement over conventional stabilizers is achieved, particularly in comparison with expandable stabilizers having conventional profiles.
The ner-
conventional stabilizing features and blades include front edges that are rectangular in profile having a sharp corner or pronounced bevel, such as a 45 degree bevel, which is particularly aggressive when it finds irregularities in the underground formation well 5 like swollen gravel like mentioned above.
Increased stability, and reduced side oscillation and vibration are achieved by providing the composite hitch profile 1330 that provides rotational transition between the support surface 1306 of a stabilizing rib 1301 with the underground formation and additionally helps to reduce others desirable in-1O effects such as drill oscillation.
By reducing the propensity of a stabilizer to the effects of oscillation; lateral vibrations are also reduced.
In another embodiment as shown in figure 41, a stabilizer rib 1401 of a stabilizer (not shown) includes a composite filler profile 1430 on its rotating front edge 1408 in order to improve the rotation stability of the equipment within the well when rotating a wall of a well, as denoted by reference WR.
It is also recognized that the profile 14030 can be provided at the rotatingly opposite edge 1409, which is suitable for a rib 1401 that can be oriented in one of two directions when mounted with a stabilizer.
As shown, stabilizer rib 1401 includes a support surface 1406 and composite engagement profile 1430, where stabilizer rib 1401 can be used in the expandable or fixed types of stabilizer assemblies.
The composite coupling profile 1430 in this modality is a composite arched chamfer that includes a first arched surface 1432 and a second arched surface 1434. The first arched surface 1432 provides the smooth, non-aggressive, continuous transition surface (illustrated curvature) by the radius of curvature R 1) leading, relatively, to the support surface 1406 of the stabilizing rib 1401, while the second arcuate surface 1434 provides the transition between the front face 1440 and the first arcuate surface 1432 or the surface support 1406, or both, as stabilizer rib 1401 comes into contact
touch with a formation.
The second arcuate surface 1434 has a steeper (ie, smaller) radius of curvature R2 with respect to the first arcuate surface 1432 to provide additional transition hitch on support surface 1406 as stabilizer rib 1401 engages 5 formation .
The arched surfaces 1432 and 1434 extend continuously between the front edge 1408 and the support surface 1406 of the stabilizing rib 1401 and include successive smaller radii of curvature with respect to the support surface 1406, respectively.
However, other suitable radii of curvature less in extent than the effective radius R of the 10th support surface 1406 can be employed.
A tangential reference line T R is provided to illustrate the ideal engagement between the stabilizing rib 1401 and the well wall WR.
The tangential reference line TR is perpendicular to the longitudinal geometric axis L of the stabilizer and substantially tangential to a part of the support surface 1406. It should be recognized that while the support surface 1406 includes an arched shape having a radius of curvature R substantially configured to conform to an internal radius of a well (that is, the so-called "calibration OD" of the stabilizer), the support surface can be flat or include another shaped profile suitable for engaging a well wall.
Optionally, the transition between the second arcuate surface 1434, the first arcuate surface 1432 and the support surface 1406 can be sudden enough to be visually perceptible as illustrated by the transition points 1435 and 1433, respectively, between them.
It is further recognized that a greater number of arcuate surfaces than on the first and second arcuate surfaces 1432 and 1434 can be provided, respectively, where each additional arcuate surface includes a progressively smaller radius of curvature with respect to any of the arcuate surfaces. between each other and the support surface 1406. The tubular body 108 of the expandable spreader 100 may have a lower end 190 and an upper end 191. The
"lower" and "upper" hands, as used herein with reference to ends 190, 191, refer to the typical positions of ends 190, 191 with respect to each other when the expandable spreader apparatus 100 is positioned within a well. The lower end 190 of the tubular body 5 108 of the expandable spreader 100 may include a set of threads (for example, a threaded male pin element) for connection with the lower end 190 for another section of a drill string or another component of a downhole assembly (BHA), such as, for example, a drill collar or necklaces carrying a pilot drill bit for drilling a well and for connection to substabilizer 109 or sub 1109, preferably for connection with substabilizer 109 and sub 1109. Similarly, the upper end 191 of the tubular body 108 of the expandable spreader 100 may include a set of threads (for example, a screwed female housing element) for co-operation. connection of the upper end 191 with another section of a drill string or other component of a BHA. The threads at the lower end 190 may be of any type suitable for combining with another section of a drill string or other component of a BHA, such as, for example, a drill collar or collars carrying a pilot drill bit to drill a well and to connect to substabilizer 109 or sub 1109. Three sliding blocks or cutting blades 101, 102, 103 (see figure 2) are retracted in position in the circumferentially spaced relationship in the tubular body 108 as further described below and can be provided in a position along the expandable spreader apparatus 100 between the first lower end 190 and the second upper end
191. Blades 101, 102, 103 can be made of steel, tungsten carbide, a material composed of a particulate matrix (for example, hard particles dispersed throughout the material of a metallic matrix), or other suitable materials as illustrated in the technique. Blades 101, 102, 103 are retained in an initial retracted position within the tubular body 108 of the expandable spreader 100 as shown in figure 17, but can be moved in response to the application of hydraulic pressure into the extended position (shown in the figure 22) and moved into a retracted position (shown in figure 23) when desired, as will be described here.
The expandable spreader apparatus 100 can be configured so that the blades 101, 102, 103 engage the walls of an underground formation surrounding a well where the expandable spreader apparatus 100 is arranged to remove material from the formation when the blades 101, 102, 103 are in the extended position, but do not operate in order to engage the underground formation walls within a well when blades 1O 101, 102, 103 are in the stowed position.
While the expandable spreader apparatus 100 includes three blades 101, 102, 103, it is contemplated that one, two or more than three blades can be used advantageously.
Furthermore, while blades 101, 102, 103 are positioned symmetrically circumferentially axially along the tubular body 108, blades 101, 102, 103 can also be positioned symmetrically circumferentially as well as asymmetrically along the longitudinal geometric axis La towards any end 190 and 191. Figure 2 is a cross-sectional view of the expandable spreader apparatus 100 shown in figure 1 taken along the cut line 2-2 shown here.
As shown in Figure 2, the tubular body 108 encodes a fluid passage 192 that extends longitudinally through the tubular body 108. The fluid passage 192 directs the fluid substantially through an internal orifice of a travel sleeve 128 in a ratio of overdrive to substantially protect blades 101, 102 and 103 from exposure to the drilling fluid, particularly in the lateral direction, or normal with respect to the longitudinal geometric axis La.
Advantageously, fluid entrenched with particulate material is less likely to cause build-up or interfere with the operational aspects of the expandable spreader 100 by protecting blades 101, 102, 103 against exposure with the fluid.
However, it is recognized that the beneficial protection of blades 101, 102, 103 is not necessary for the operation of the expandable spreader 100 where, as explained in further details below, the operation
tion, that is, the extension of the initial position, the extended position and the retracted position, occurs by an axially directed force which is the effect of fluid pressure and spring orientation forces.
In this embodiment, the axially directed force directly drives the blades 101, 102, 103 5 by the axial influence of the drive device, such as the push sleeve 115 (illustrated in figure 3), for example, and without limitation, as best illustrated here below.
With reference to figure 2, for better describing the aspects, the blades 102 and 103 are illustrated in the initial or retracted positions, 10 while the blade 101 is illustrated in the external or extended position.
The expandable spreader device 100 can be configured so that the outermost lateral or radial extension of each of the blades 101, 102, 103 has recesses within the tubular body 108 when in the initial or retracted positions so that it cannot extend beyond the greater length of the outer diameter of the tubular body 108. Such an arrangement can protect the blades 101, 102, 103 as the expandable spreader apparatus 100 is disposed within a casing of a well, and may allow the apparatus to widen - expandable pain 100 passes through such a wrap within a well.
In other embodiments, the outermost radial extension of blades 101, 102, 103 may coincide with or extend slightly beyond the outer diameter of the tubular body 108. As illustrated by blade 101, the blades may extend beyond the outer diameter of the tubular body. tubular body 108 when in the extended position, to engage the walls of a well in an enlargement operation.
Figure 3 is another cross-sectional view of the expandable spreader apparatus 100 shown in figures 1 and 2 taken along line 3-3 shown in figure 2. Reference can also be made to figures 4 to 7, which illustrate the longitudinal cross-sectional views. enlarged partial portions of various parts of the expandable spreader 100 shown in figure 3. Reference is also made again to figures 1 and 2 as desirable.
The tubular body 108 retains in position respectively having sliding blocks or cutting blades 101, 102, 103 on the three blade tracks 148. Blades 101, 102, 103 are in the extended position (shown in figure 22). The cutting elements 104 can be compact polycrystalline diamond (PDC) cutters or other cutting elements known to those skilled in the art and as generally described in the U.S. patent.
No. 7,036,611 entitled "Expandable Reamer Ap-5 paratus for Enlarging Boreholes while Drilling and Methods of Use". The expandable spreader apparatus 100 includes a shear assembly 140 to hold the expandable spreader apparatus 100 in the initial position by securing the travel sleeve 128 towards the top end 191 of the same Reference is also made to figure 8, illustrating a view 1 The partial shear assembly 150. The shear assembly 150 includes an upward locking sleeve 124, some shear bolts 127 and the travel sleeve 128. The upper locking sleeve 124 is retained within an internal hole 151 of the tubular body 108 between a turn la 152 and a retaining ring 132 (shown in figure 7) and includes an O-ring seal 135 to prevent fluid from flowing between the outer hole 153 of the upper lock sleeve 124 and the inner hole 151 of the tubular body 108. The upper locking sleeve 124 includes shear partitions 154 to retain each of the shear screws 127, where, in the present embodiment, each shear screw 127 is e screwed into a shear port 155 of the travel sleeve 128. The shear screws 127 keep the travel sleeve 128 into the inner hole 156 of the upper lock sleeve 124 to conditionally prevent the travel sleeve 128 from moving axially in a downhole direction 157, that is, towards the lower end 190 of the expandable reamer 100. The upper locking sleeve 124 includes an internal turning 158 to prevent the travel sleeve 128 from moving in the direction from the upper part of the well 159, that is, towards the upper end 191 of the expandable spreader 100. An O-ring seal 134 seals the travel sleeve 128 between the inner hole 156 of the upper lock sleeve 124. When the shear bolts 127 are sheared, the travel sleeve 128 can run axially inside the tubular body 108 towards the bottom of the well 157. Advantageously, the parts of the shear bolts
shearing 127 when sheared are retained within the upper locking sleeve 124 and the travel sleeve 128 in order to prevent the sector parts from either loosening or lodging in other components when drilling the well.
While shear bolts 127 are illustrated, another 5 shear elements can be used advantageously, for example, without limitation, a shear rod, a shear wire and a shear pin.
Optionally, other shear elements can include structures for positive retention within constituent components after being exhausted, similarly to the shear spindles 127 of the present embodiment.
Referring to figure 6, the upper locking sleeve 124 additionally includes a catch 160 that axially retains a sealing sleeve 126 between the inner hole 151 of the tubular body 108 (figure 2) and an outer hole 162 of the travel sleeve 128 The upper locking sleeve 124 also includes one or more flaps 163 and one or more doors 161 axially spaced around it (figure 15). When the travel sleeve 128 positions sufficient axial distance towards the bottom of the well 157, the one or more flaps 163 flex radially inward to lock the movement of the travel sleeve 128 between one or more flaps 163 of the upper locking sleeve. 124 and between a shock absorbing element 125 mounted on an upper end of the sealing sleeve 126. In addition, as the travel sleeve 128 positions a sufficient axial distance towards the bottom of the shaft 157, the one or more ports 161 of the upper locking sleeve 124 are exposed by fluid allowing the fluid to communicate with a nozzle inlet port 164 from the fluid passage 192. The shock absorbing element 125 of the sealing sleeve 126 provides retention of travel sleeve spring 128 with one or more flaps 163 of the upper lock sleeve 124 and also mitigates the impact shock caused by travel sleeve 128 when its movement is interrupted by the sealing sleeve 126. The shock absorbing element 125 may comprise a flexible or deformable material, such as, for example, an elastomer or other polymer.
The shock absorbing element 125 may comprise a nitrile rubber.
The use of a shock-absorbing element 125 between the travel sleeve 128 and the sealing sleeve 126 can reduce or prevent deformation of at least one of the travel sleeve 5 128 and the sealing sleeve 126 which would otherwise may occur due to the impact between them.
It should be noted that any sealing elements or shock absorbing elements described here that are included within the expandable spreader 100 may comprise any suitable material as known in the art, such as, for example, a polymer or elasomer.
Optionally, a material comprising a sealing element can be selected for use at a relatively high temperature (for example, about 204 C or more). For example, the seals may consist of TEFLON®, polyetheretherketone ("PEEK ™"), a polymeric material, or an elastomer, or it may comprise a metal-to-metal seal suitable for expected well conditions.
Specifically, any sealing element or shock-absorbing element described here, such as the shock-absorbing element 125 and the O-ring seals of sealing elements 134 and 135 discussed above, or sealing elements, such as such as O-ring seals 136 discussed below, or other sealing elements included by an expandable flare device may comprise a material configured for use with relatively high temperatures, as well as for use in highly corrosive well environments.
The sealing sleeve 126 includes an O-ring seal 136 sealing between the inner hole 151 of the tubular body 108 and a T-seal 137 sealing between the outer hole 162 of the travel sleeve 128, which completes the fluid seal between the sleeve path 128 and nozzle inlet door 164. Additionally, the sealing sleeve 126 aligns axially, guides and supports the travel sleeve 128 within the tubular body 108. In addition, the seals of the sealing sleeve 136 and 137 can also prevent hydraulic fluid from leaking from inside the expandable spreader 100 out of the expandable spreader 100 through the nozzle inlet port 164 before the travel sleeve 128 is released from its initial position. A downhole end 165 of the travel sleeve 5 128 (see also figure 5), which includes a seat stop sleeve 130, is aligned, axially oriented and supported by an annular piston or low lock sleeve 117. The low lock 117 is axially coupled to a push sleeve 115 which is cylindrically retained between the travel sleeve1 28 and the inner hole 151 of the tubular body 108. When the travel sleeve 128 is in the "ready" or initial position during drilling, the hydraulic pressure can act on the push sleeve 115 in a concentric way with the geometric axis of the tool and on the low lock sleeve 117 between the outer hole 162 of the travel sleeve 128 and the inner hole 151 of the tubular body 108. With or without hydraulic pressure when the expandable spreader 100 is in the starting position, the push sleeve 115 is prevented from moving towards the top of the pit 169 by a low latch assembly, that is, one or more dogs 166 of the sleeve trav the low 117. Dogs 166 are held in position between an annular groove 167 in the inner hole 151 of the tubular body 108 and the seat stop sleeve
130. Each dog 166 on the low lock sleeve 117 is a dog lock having an expandable notch 168 that can engage groove 167 of the tubular body 108 when compressively engaged by the seat stop sleeve 130. Dogs 166 keep the locking sleeve 117 in place and prevent the push sleeve 115 from moving in the direction of the top of the well 159 until the seat "end" or stop sleeve 130, with its larger outer diameter 169, travels in addition to the low locking sleeve 117 allowing dogs 166 to retract axially inward in the direction of the smaller outer diameter 170 of travel sleeve 128. When dogs 166 retract axially inward they can be disengaged from groove 1667 in internal hole 151 of tubular body 108, allowing the push sleeve 115 to be subjected to hydraulic pressure basically in the axial direction, that is, in the direction of wellhead 159.
The shear assembly 150 requires an affirmative act, such as the introduction of a spherical restraint element or other element into the expandable spreader 100 to cause the hydraulic fluid pressure to flow to increase, before the shear screws 127 5 wear out.
The well-bottom end 165 of the travel sleeve 128 includes a spherical locking sleeve 129 inside its internal hole that includes a plug 131. An O-ring seal 139 can also provide a seal between the spherical locking sleeve 129 and plug 131. A ball-shaped restraining element 147 (Fig. 18) can be inserted into the expandable spreader 100 to enable the operation of the expandable spreader 100 to initiate or "drive" the action of the assembly shear 150. After ball 147 is introduced, the fluid will transport ball 147 into the ball locking sleeve 129 allowing ball 147 to be retained and sealed by the plug portion 131 and the sleeve ball trap 129. When ball 147 obstructs fluid flow by being trapped in ball trap sleeve 129, fluid or hydraulic pressure will build up within the expandable spreader 100 until shear bolts 127 shear.
After the shear bolts 127 shear, the travel sleeve 128 together with the coaxially retained seat stop sleeve 130 will travel axially, under the influence of hydraulic pressure, in the direction of well 157 until the travel sleeve 128 is again axially retained by the high locking sleeve 124 as described above or moving to a lower position.
Thereafter, the fluid flow can be re-established through the fluid ports 173 on the travel sleeve 128 above the ball 147. Optionally, the ball 147 used to activate the expandable extension device 100 can engage the ball locking sleeve 129 and plug 131, which includes malleable features, so that ball 147 can expand in that location as it settles to prevent ball 147 from moving and potentially cause problems or damage to expandable spreader 100. In addition, in order to support the travel sleeve 128 and mitigate the effects of vibration after the travel sleeve 128 is axially retained, the seat stop sleeve 130 and the downhole end 5 165 of the travel sleeve 128 are retained in one stabilizer sleeve
122. Reference can also be made to figures 5 and 22. The stabilizing sleeve 122 is coupled to the internal hole 151 of the tubular body 108 and retained between a retaining ring 133 and a protective sleeve 121, which is maintained by an annular ferrule 171 in the inner hole 151 of the tubular body 108. The retaining ring 133 is held within an annular groove 172 in the inner hole 151 of the tubular body 108. The protective sleeve 121 provides protection against the erosive nature of the hydraulic fluid to the tubular body 108 allowing the hydraulic fluid to flow through the fluid ports 173 of the travel sleeve 128, impinging on the protective sleeve 121 and beyond the stabilizing sleeve 122 when the travel sleeve 128 is retained. After the travel sleeve 128 travels a sufficient distance to allow the dogs 166 of the low lock sleeve 117 to disengage from the groove 167 in the inner hole 151 of the tubular body 108, the dogs 166 of the low lock sleeve 117 being connected to the push sleeve 115 can move in the direction of wellhead 159. Reference can also be made to figures 5, 6 and 21. In order for the push sleeve 115 to move in the direction of wellhead 159, the differential pressure between the internal orifice 151 and the external side 183 of the tubular body 108 caused by the flow of hydraulic fluid must be sufficient to overcome the restoring force or orientation of a spring 116. The compression spring 116 that resists the movement of the the thrust sleeve 115 in the wellhead direction 159, is retained on the outer surface 175 of the thrust sleeve 115 between a ring 113 fixed in a groove 174 of the tubular body 108 and the low lock sleeve 117. The thrust sleeve 115 can travel axially in the direction wellhead valve 159 under the influence of hydraulic fluid, but is restricted against movement beyond the top ring ferrule 113 and beyond the protective sleeve 184 towards the bottom of the well 157. The push sleeve 115 may include a seal T 138 between the tubular body 108, a T 137 seal between the travel sleeve 128, and a wiper seal 141 between the travel sleeve 128 and the push sleeve 115. The push sleeve 115 includes in its top section well 5 176 a fork 114 attached to it, as shown in figure 6. Fork 114 (also shown in figure 16) includes three arms 177, each arm 177 being coupled to one of the blades 101, 102, 103 by a connection with pin 178. The arms 177 may include a formatted surface suitable for expelling debris as blades 101, 102, 103 are retracted in the direction of the stowed position.
The shaped surface of the arms 177, together with the adjacent cavity wall of the tubular body 108, can provide included angles of approximately 20 degrees, which is preferable to dislodge and remove any gravel involved, and may additionally include low friction surface material to prevent adhesion by formation cutouts and other residues.
The pin connection 178 includes a connection 118 coupling a blade to arm 177, where connection 118 is attached to the blade by a blade pin 119 and secured by a retaining ring 142, and connection 118 is attached to arm 177 by a fork pin 120 which is secured by a cotter pin 144. The connection with pin 178 allows the blades 101, 102, 103 to rotate around the arms 177 of the fork 114, particularly since the drive device transits directly blades 1O1, 102, 103 between the extended and retracted positions.
Advantageously, the drive device, that is, the push sleeve 115, the fork 114, and / or the connection with pin 178, retract directly in addition to extending blades 101, 102, 103, whereas conventional wisdom has directed the use of a hydraulic pressure conduction part to force the blade laterally outward and another part, such as a spring, to force the blades inward.
In order that the blades 101, 102, 103 can move between the extended and retracted positions, they are each coupled in a position positioned in relation to one of the blade rails 148 in the tuple body
bular 108 as particularly illustrated in figures 3 and 6. The blade 101 is also illustrated in figures 10 to 14. The slide rail 148 includes a dovetail groove 179 that extends axially along the tubular body 108 in a chamfered slope 180 having an acute angle with respect to the longitudinal geometric axis La.
Each of the blades 101, 102, 103 includes a dovetail rail 181 that substantially matches the dovetail groove 179 of the blade rail 148 to slide the blades together. 101, 102, 103 to the tubular body 108. When the push sleeve 1O 115 is influenced by hydraulic pressure, the blades 101, 102, 103 will extend upward and outward through a blade pass port 182 to the extended position ready to cut the formation.
Blades 101, 102, 103 are pushed along the blade rails 148 until the forward movement is interrupted by the tubular body 108 or the upper stabilizer block 105 being coupled to the tubular body 108. In the upward-outward or fully extended position, blades 101, 102, 103 are positioned so that the cutting elements 104 increase the well hole in the underground formation by a prescribed amount.
When the hydraulic pressure provided by the flow of the drilling fluid through the expandable spreader 100 is released, the spring 116 will push the blades 101, 102, 103 through the push sleeve 115 and the connection with pin 178 in the stowed position.
In the event that the assembly does not readily retract through the spring force, when the tool is pulled upwards by the well to a wrap shoe, the shoe can contact the blades 1O1, 102, 103 helping to push or force them to low on the blade rails 148, allowing the expandable reamer 100 to be recovered from the well.
In this regard, the expandable spreader 100 includes the retraction guarantee feature to further assist in removing the expandable spreader 100 from a well.
The chamfered slope 180 of the blade rails 148 in this mode is ten degrees, measured with respect to the longitudinal geometric axis La of the expandable spreader 100. While the chamfered slope 180 of the blade rails
mine 148 is ten degrees, it can vary from one point greater or less than the one illustrated.
However, the chamfered slope 180 can be less than substantially 35 degrees, for reasons discussed below, to obtain the full benefit of this aspect of the modalities presented here.
The blades 101, 102, 103 being "locked" on the blade rails 148 with the dovetail tracks 181 as they are axially driven into the extended position allow looser tolerances compared to conventional hydraulic reamers that require tight tolerances between the blade pistons and the tubular body 108 to 1O drive the blade pistons radially to their extended position.
Accordingly, blades 101, 102, 103 are more robust and are less likely to adhere or fail due to fluid blockage.
In this modality, the blades 101, 102, 103 have a wide space in the dovetail grooves 179 of the blade rails 148, as well as a space of 0.1587, more or less, between the tail-shaped rail swallowtail 181 and the swallowtail groove 179. It should be recognized that the term 'swallowtail "when referring to the swallowtail groove 179 or the swallowtail rail 181 should not be limiter, but is broadly directed to the structures in which each blade 101, 102, 103 is retained with the tubular body 108 of the expandable spreader 100, while additionally allowing the blades 101, 102, 103 to pass between two or more positions along the laminate tracks 148 (see also figure 2) without adhering or performing mechanical locking.
The reaction forces acting on the cutting elements 104 on blades 101, 102, 103 during the rotation of the expandable spreader 100 in engaging a formation while widening a well can help to push blades 101, 102, 103 further into the extended external direction, keeping them with this force in their fully external or extended position.
The drilling forces acting on the cutting elements 104, therefore, together with the highest pressure inside the expandable spreader 100, creating a pressure differential with that of the outside of the well for the expandable spreader 100, help to additionally maintain the blades 101 , 102, 103 in the extended or external position.
In addition, while the expandable spreader 100 is drilling, the fluid pressure can be reduced when the beveled tilt combination 180 5 of the blade rails 148 is sufficiently shallow allowing the reaction forces acting on the cutting elements 104 to deflect the orientation effect of the orientation spring 116. In that regard, the application of hydraulic fluid pressure can be substantially minimized while drilling as a mechanical advantage allows the reaction forces acting on the cutting elements 104 when coupled with the slope substantially shallower bevels 180 of the rails 148 provide the necessary reaction force to retain the blades 101, 102, 103 in their extended position.
Conventional launchers having blades that extend substantially laterally outward from an extension of 35 degrees or greater (referred to as the longitudinal geometry axis) require full and continuous application of hydraulic pressure to keep the blades in one extended position.
According to and unlike the case with conventional expandable spreader devices, the blades 101, 102, 103 of the expandable expander device 100 show a tendency to open as opposed to the tendency to close when widening a well.
The direction of the cutting force and thus the reaction force can be adjusted by changing the backrake, exposure and siderake of the cutting elements 104 to achieve a better force that tends to move the blades 101, 102, 103 to their extent more full external.
Another advantage of a so-called "shallow track", that is, the substantially small bevel slope 180 having an acute angle, is the greater retraction efficiency of the spring force.
The improved retraction efficiency allows for improved or customized spring rates used to control the extent of the guiding force by spring 116, such as selecting the guiding force that needs to be overcome by hydraulic pressure to initiate movement or extend blades 101, 102, 103 fully. In addition, with improved retraction efficiency,
greater blade retraction is provided when hydraulic fluid pressure is removed from expandable spreader 100. Optionally, spring 116 can be preloaded when expandable spreader 100 is in the initial or retracted position, allowing an minimum 5 retraction force applied constantly.
Another advantage provided by blade rails 148 is the unitary design of each "dovetail" groove 179, with a groove 179 to receive one of the "dovetail" rails opposite 181 from guides 187 ( figure 1O) on each side of the blades 101, 102, 1O 103. In conventional expandable widening devices, each side of a movable blade includes a plurality of ribs or channels to be received in opposite ribs or channels, respectively, of the reamer body, such provisions being highly subject to adhesion when the blades are subjected to operational forces and pressures.
In addition to the ease of extending and retracting the non-stick blade along or on the track 148, the single-track, cooperating groove design provides a non-stick structural support for blade operation, particularly when engaging a formation while is extended.
In addition to the upper stabilizer block 105, the expandable extension apparatus 100 also includes an intermediate stabilizer block 106 and a lower stabilizer block 107 (as illustrated in figures 1 and 1a). Optionally, the intermediate stabilizer block 106 and the lower stabilizer block 107 can be combined into a unitary stabilizer block having suitable hardfacing 106 "as illustrated in figure 1b.
An additional option of the stabilizer block 105 and 106 'is illustrated in figure 1c where such blocks 105 and 106' are integrally formed with the tubular housing 108 having a hardfacing 105 'and 106 ". The stabilizer blocks 105, 106, 107 help to center the expandable spreader apparatus 100 in the drilling hole while being passed into position through a liner or lining cord and also during drilling and widening the well.
As mentioned above, the upper stabilizer block 105 can be used to stop or limit the forward movement of blades 101, 102,
103, determining the extent to which blades 101, 102, 103 can engage a well during drilling.
The upper stabilizer block 105, in addition to providing a rear stop to limit the lateral extension of the blades 101, 102, 103, can provide additional stability 5 when the blades 101, 102, 103 are retracted and the reaming device ex - Pansible 100 of a drill string is positioned inside a well in an area where an expanded hole is not desired while the drill string is rotating.
Advantageously, the upper stabilizer block 105 can be mounted, removed and / or replaced by a technician, particularly in the field, allowing the extent to which blades 101, 102, 103 engage the well to be readily increased or decreased to a different extent. - close to the one illustrated.
Optionally, it is recognized that a stop associated with a track side of the upper stabilizer block 105 can be customized in order to interrupt the extension to which the blades 1O1, 102, 103 can extend laterally when fully positioned to the position - extended along blade rails 148. Stabilizer blocks 105, 106, 107 may include hardfaced support parts (not shown) to provide a surface for contact with a well wall while the expandable spreader is stabilized 100 during a drilling operation.
In addition, the expandable spreader apparatus 100 may include tungsten carbide nozzles 11 O as illustrated in figure 9. Nozzles 11 O are provided to cool and clean cutting elements 104 and to clean off blade residues 101, 102, 103 during drilling.
Nozzles 11 O may include an O-ring seal 140 between each nozzle 11 O and tubular body 108 to provide a seal between the two components.
As illustrated, nozzles 11O are configured to direct the drilling fluid towards blades 101, 102, 103 towards the bottom of the well 157, but can be configured to direct the fluid laterally or towards the top of the well 159. The expandable spreader, or spreader 100, is described •
now in terms of its operational aspects. Reference can be made to figures 17 to 23, in particular, and, optionally, to figures 1 to 6, as desirable. The expandable reaming device 100 can be installed in a downhole set above a pilot drill and, if included, above or below the MWD device and incorporated into a rotatable steerable system (RSS) and rotary closed loop system (RCLS), for example. Before the "drive" of the expandable spreader 100, the expandable spreader 100 is held in a retracted starting position as shown in figure 17. For example, the travel sleeve 128 inside the device 1The expandable spreader 100 isolates the path of fluid flow and prevents inadvertent extension of blades 101, 102, 103, as previously described, and is retained by the shear assembly 150 with shear screws 127 attached to the high lock sleeve 124 which is fixed to the tubular body 108. As long as the travel sleeve 128 is kept in the starting position, the blade drive device is prevented from directly driving the blades 101, 102, 103 actuated by the guiding forces or hydraulic forces. The travel sleeve 128 has, at its lower end, an enlarged end piece, the seat stop sleeve 130. This seat stop sleeve 130, with its larger outer diameter 169, keeps dogs 166 from the locking sleeve low 117 in a fixed position, preventing the push sleeve 115 from moving upwards with the effect of differential pressure and blade activation 101, 102, 13. Dogs 166 hold the lock or expandable slot 168 in a groove 167 in the hole internal 151 of the tubular body
108. When it is desirable to operate the expandable reamer 100, the flow of drilling fluid is momentarily interrupted, if necessary, and a ball 147 or other fluid restriction element is placed inside the drilling string and pumping the drilling fluid is resumed. Ball 147 moves in the direction of downhole 157 under the influence of gravity and / or the drilling fluid flow, as shown in figure 18. After a short time, ball 147 reaches a seat ball of the ball locking sleeve 129, as shown in figure 19. Ball 147 stops the flow of drilling fluid and causes pressure to accumulate above it in the drill string.
As pressure builds up, ball 147 can be additionally seated inside or against plug 131, which can be made of, or lined with a resilient material such as tetrafluoroethylene (TFE). 5 With reference to figure 20, at a predetermined pressure level, determined by the number and individual shear intensities of the shear screws 127 (made of brass or other suitable material) initially installed in the expandable spreader 100, the ones for - shear spindles 127 will fail in the shear assembly 150 and will allow the travel sleeve 128 to loosen the seal and move downwards.
As the travel sleeve 128 with the larger end of the seat stop 130 moves down, the lock dogs 166 of the low lock sleeve 117 are free to move inward in the direction of the smaller diameter of the travel sleeve 128 and become free of the tubular body 108. Thereafter, as shown in figure 21, the low locking sleeve 117 is attached to the pressure activated push sleeve 115 which now moves upwards under the influence of the fluid pressure as fluid is allowed through the exposed fluid ports 173 as the travel sleeve 128 moves downward.
As the fluid pressure is increased the orientation force of the spring 116 is overcome allowing the impeller sleeve 115 to move in the direction of wellhead 158. The impeller sleeve 115 is fixed to the fork 114 which is fixed by pins and connection set 178 to the three blades 101, 102, 103, which are now moved upwardly by the push sleeve 115. In the upward motion, blades 101, 102, 103 each follow a slope or slide rail. on the 148 in which they are mounted, using a type of modified square dovetail groove 179 (illustrated in figure 2), for example.
Fig. 22, the pitch of blades 101, 102, 103 is interrupted in the fully extended position by the upper hardfaced parts in the upper stabilizer block 105, for example.
Optionally, as mentioned above, a custom stabilizer block can be mounted on the expandable spreader 100 before drilling in order to adjust and limit the extent to which blades 101, 102, 103 can extend.
With blades 101, 102, 103 in the extended position, the widening of a well can start 5.
As the widening occurs with the expandable spreader 100, the lower and intermediate hardfaced stabilizer blocks 106, 107 help to stabilize the tubular body 108 as the cutting elements 104 of blades 101, 102, 103 widen a well larger and the block 1The hardfaced upper stabilizer 105 also helps to stabilize the top of the expandable spreader 100 when the blades 101, 102, 103 are in the stowed position.
After the travel sleeve 128 with ball 147 moves downward, ball 147 stops with the flow or fluid overflow ports 173 located above ball 147 on travel sleeve 128 exiting against the inner wall 184 of the sleeve of hardfaced protection 121, which helps to prevent or minimize erosion damage from the drilling fluid flow impinging on that location.
The flow of drilling fluid can then continue to descend through the downhole assembly, and the upper end of the travel sleeve 128 becomes "trapped", that is, locked, between one or more flaps 163 of the high locking sleeve 124 and the shock absorbing element 125 of the sealing sleeve 126 and the lower end of the travel sleeve 128 is laterally stabilized by the stabilizing sleeve 122. When the drilling fluid pressure is released , spring 116 helps to drive the low lock sleeve 117 and the push sleeve 115 with the blades fixed 101, 102, 103 back down and in substantially to their original or initial position within the retracted position, see figure 23. However, since the travel sleeve 128 has moved to a locked down position, the seat stop sleeve 130, with its larger outer diameter 169, will no longer retain dogs 166 outside and in groove 167 and, thus, the lock or low lock sleeve 117 remains unlocked and subject to pressure differentials for subsequent operation or activation.
Whenever the flow of drilling fluid is re-established in the drill pipe and through the expandable spreader 100, the push sleeve 115 with the fork 114 and the blades 101, 102, 103 can move upwards with the blades 101, 102, 103 following the slope or rail 148 to again cut / widen the largest diameter prescribed in a well.
Whenever the drilling fluid flow is interrupted, that is, the differential pressure drops below the restoring force or orientation of spring 116, blades 101, 102, 103 retract, as described above, through spring 116. The expandable reaming device 100 overcomes the disadvantages of conventional reamers.
For example, a conventional hydraulic reamer uses pressure from inside the tool to apply force against the cutting pistons that move radially outward.
It is felt by some that the nature of the conventional reamer allows poorly aligned forces to obstruct the pistons, preventing the springs from retracting them.
By providing the expandable spreader apparatus 100 which slides each blade upward at a relatively small angle, greater drilling forces can be used to open and extend the blades to their maximum position while transferring forces to the upper hardfaced part without any damage to them and subsequently allowing the spring to retract the blades thereafter without obstruction.
The expandable spreader apparatus 100 includes blades which, if not retracted by the spring, will be pushed down the slope of the blade rail by contact with the well wall and the casing to allow the expandable spreader apparatus 100 to be pulled through the wrap, provide - providing a type of function against malfunction.
The expandable spreader device 100 is not sealed around blades 101, 102, 103 and does not require seals, such as expensive and custom seals used in some expandable spreaders.
conventional.
The expandable spreader apparatus 100 includes spaces ranging from 0.0254 in. to 0.0762 in. between the adjacent parts having dynamic seals between them.
Dynamic seals are all conventional circular seals.
In addition, the sliding mechanism or drive device, which includes the blades in the blade rails, includes spaces ranging from 0, 127 in. to 0.254 in., particularly around the dovetail-shaped parts.
The spaces in the expandable reamer device, the blades and the blade rails can vary more or less 10 ° than indicated here.
The larger spaces and tolerances of the parts of the expandable reaming device 100 promote ease of operation, particularly with a reduced likelihood of adherence caused by particulate matter in the drilling fluid and formation of cut waste from the well wall.
Additional aspects of the expandable spreader apparatus 100 are now provided; The blade 101 can be held in place along the blade track 148 (shown in figure 2) by guides 187. The blade 101 includes matching guides 187 as illustrated in figures 10 through 14. Each matching guide 187 consists of a single dovetail rail 181 located opposite each side of the blade 101 and includes an angle which is selected to prevent sticking with the matching guides 187 of the slide rail 148. The angle included is that of the shaped rails dovetail 181 of blade 101 in this embodiment is 30 degrees so that blade 101 has a tendency to move away from or provide a space around blade track 148 in tubular body 108 when subjected to hydraulic pressure.
Blades 101, 102, 103 are attached to a fork 114 with the connection assembly, as described here, which allows blades 101, 102, 103 to move upward and radially outward along the 10 degree inclination, in this embodiment , as the drive device, that is, the fork 114 and the thrust sleeve 115, moves axially to I
40/49 above.
The connection of the connection set is fixed to both blades 101, 102, 103 and to the fork 114 in a similar way.
The connection set, in addition to allowing the drive device to extend and retract blades 101, 102, 103 substantially in the longitudinal or axial direction, allows the upward and radial extension of blades 101, 102, 103 by rotation through an angle, approximately 48 degrees in this mode, during direct activation of the drive device and blades 101, 102, 103. In the event that blades 101, 102, 103 do not move promptly back down the inclination of the blade rails 148 under the guiding force of the retraction spring 116, so as the expandable extension device 100 is pulled from the well, contact with the well wall will push the blades 101, 102, 103 down the chamfered slope 180 of the blade rails 148. If necessary, the blades 101, 102, 103 of the expandable spreader 100 can be pulled up again by the wrapper which can push the blades 101 , 102, 10 3 further back and into the stowed position, thus allowing access and removal of the expandable reamer 100 through the wrap.
In other embodiments, the travel sleeve 128 can be veiled to prevent the flow of fluid from leaving the expandable spreading device 100 through the blade passage ports 182, and after activation, the seal can be maintained .
The nozzles 11 O, as mentioned above, can be directed in the direction of flow through the expandable spreader apparatus 100 from within the tubular body 108 downwardly and radially outward to the ring between the tubular body 108 and the well.
The direction of the nozzles 11 O in such a downward direction causes a counterflow as the flow exits the nozzle 11 O and mixes with the opposite flow of annular movement returning upwards from the well and can improve the cleaning of the blade and removal of cutouts.
The nozzles 11 O are directed at the blade cutters 101, 102, 103 for maximum cleaning, and can be directionally optimized using computational fluid dynamics ("CFD") analysis.
Additional aspects of the expandable spreader 100 are now provided: The shear bolts 127 of the shear assembly 150, retaining the travel sleeve 128 and the high locking sleeve 124 in the initial position, are used to supply or create a activation, releasing when the pressure accumulates to a predetermined value.
The predetermined value at which the shear bolts 127 shear under the pressure of drilling fluid within the expandable spreader 100 may be approximately 6.85 mPa, for example, or even approximately 13.790 mPa.
It is recognized that the pressure can vary more or less than shown here to drive the expandable spreader 100. Optionally, it is recognized that a higher pressure at which the shear bolts 127 shear can be provided to allow the spring 116 to be configured conditional and oriented to a greater degree in order to additionally provide the desired guarantee of blade retraction by releasing hydraulic fluid.
Optionally, one or more of the blades 101, 102, 103 can be replaced by stabilizer blocks having guides and rails as described here to be received in the dovetail-shaped grooves 179 of the blade rails 148 in the expandable spreader 100, which can be used as an expandable concentric stabilizer instead of a reamer, which can additionally be used in a drill string with other concentric reamers or eccentric reamers.
Optionally, blades 101, 102, 103 can each include a row or three or more rows of cutting elements 104 instead of two rows of cutting elements 104 illustrated in Figure 2. Advantageously, two or more rows cutting elements 104 help to extend the life of blades 1O1, 102, 103 particularly when drilling hard formations.
Figure 24 illustrates a cross-sectional view of one embodiment of an expandable spreader apparatus 10 having a measuring device 20 according to another embodiment.
The measuring device 20 provides an indication of the distance between the expandable spreader 1O and a wall of a well being drilled, allowing a determination to be made as to the extent to which the expandable spreader 1O is widening a well.
As illustrated, the measuring device 20 is mounted 5 on the tubular body 108 generally in a direction perpendicular to the longitudinal geometric axis L8 of the expandable spreader apparatus 10.
The measuring device 20 is coupled to a communication line 30 extending through a tubular body 108 of the expandable spreader device 10 which includes an end connection 40 at the upper end 191 of the expandable spreader device 10.
The end connection 40 can be configured for connection compatibility purposes with particular or specialized equipment, such as a MWD communication subset.
Communication line 30 can also be used to supply energy to the measuring device 20. The measuring device 20 can be configured to perceive, analyze and / or determine the size of a well, or it can be used purely to perceive in which well size can be analyzed or determined by other equipment as understood by those skilled in the MWD technique, thus providing a substantially accurate determination of a well size.
The measuring device 20 becomes instrumental in determining when the expandable spreader device 1O is not drilling in its intended diameter, allowing remedial measures to be taken instead of drilling for extended periods of time or thousands of meters to increase the well which will then have to be widened again.
The measuring device 20 can be part of a nuclear based measurement system as described in the U.S. patent
No. 5,175,429 to Hall et al., Which is assigned to the assignee of the application described here.
The measuring device 20 may also include sonic calibrators, proximity sensors, or other sensors suitable for determining a distance between a wall of a well and the expandable spreader device 10.
Optionally, the measuring device 20 can be configured, assembled and used to determine the position of the moving blades and / or support parts of the expandable spreader 20, where the minimum widened well diameter can be inferred from such measurements .
Similarly, a measuring device can be positioned inside the movable blade in order to be in contact with or close to the formation in the wall of the well 5 when the movable blade is activated to its fullest external extension.
Figure 25 illustrates a cross-sectional view of a movement limiting element 21 O for use with an expandable spreader device 200 to limit the extent to which the blades can extend outwardly.
As discussed above with respect to the upper stabilizer block 105 including a rear stop to limit the extent to which the blades can extend upward and outward along the blade rails, the movement limiter 210 can be used to limit the extent to which the drive device, i.e., the push sleeve 115, can. extend in the axial direction of the wellhead 159. The movement limiter 210 may have a cylindrical sleeve body 212 positioned between an outer surface of the push sleeve 115 and the inner hole 151 of the tubular body 108. As illustrated , the spring 116 is located between the movement limiting element 21 O and the tubular body 108 while a base end 211 of the movement limiting element 21 O is retained between 20 spring 116 and the retaining ring. 113. When the push sleeve 115 is subjected to movement, such as by hydraulic fluid pressure as described above, the spring 116 will be able to compress in the direction of the wellhead 159 until its movement is interrupted by the movement limiting element 21 What prevents spring 116 and thrust sleeve 115 from making any further movement in the direction of wellhead 159. In this respect, the blades of the expandable spreader 200 are prevented from extending beyond the specified limit by the movement limiting element 210. As illustrated in figure 26, another movement limiting element 220 for use with an expandable spreader apparatus 200 is configured with a spring box body 222 having a cylindrical section open 223 and a base end 221. A part of the spring 116 is contained within the open cylindrical section 223 of the spring box body 222 with the base end 221 resting between the spring 116 and an upper end of the low locking sleeve 117. The movement of spring 116 and thrust sleeve 115 is interrupted when the spring box body 222 is extended to make contact with the retaining ring 113 or a protrusion or saw 188 located in the internal hole 151 of the tubular body 108. While the movement limiting elements 21 O and 220 (illustrated in figures 25 and 26) are generally described as being cylindrical, they can have other shapes and configurations eg 1O a pedestal, extension o u elongated segment, without limitation.
In a very wide sense, the movement limiting element allows the extension of axial movement to be interrupted to varying degrees for a variety of application uses, particularly when different wells need to be widened with a common expandable widening device requiring only a minor modification.
In other embodiments, the movement limiting elements 21 O or 220 can be simple structures to limit the extent to which the drive devices can extend to limit the movement of the blades.
For example, a movement limiting member may be a cylinder that floats within the space between the outer surface of the push sleeve 115 and the inner hole 151 of the tubular body 108 between the spring 116 and the push sleeve 115 or spring 116 and body tubular 108. The expandable spreader device 100, as described above with reference to figures 1 to 23, provides a robust drive of blades 101, 102, 103 along the same non-stick path (in any direction) that it is a substantial improvement over conventional reamers having an integral piston to the blades to build up hydraulic pressure to operate the same outward and thus requiring a differently located force mechanism such as springs to retract the blades inward.
In this respect, the expandable spreader includes activation devices, that is, the connection set, the fork, the push sleeve, which are equal components for extending and retracting the blades.
mines, allowing the driving force to move the blades so that they meet along the same path, but in opposite directions.
With conventional reamers, the drive force to extend the blades is not guaranteed exactly in opposite directions and at least not along the same path, increasing the likelihood of adherence.
The expandable reaming device described overcomes the shortcomings associated with conventional reamers.
The expandable spreading device 100 drives the drive device, that is, the push sleeve, axially in a first direction while forcing the blades to move to the extended position (the blades being directly coupled to the push sleeve by a fork and connection set). In the opposite direction, the thrust sleeve retracts the blades directly by pulling, through the fork and connection set.
In this way, the activation device provides the direct extension and retraction of blades, regardless of the orientation spring or the hydraulic fluid with conventionally supplied.
Additional non-limiting illustrative modalities are described below.
Mode 1: A substabilizer for connection to an expandable widening device used to enlarge a well in an underground formation, the substabilizer comprising: a tubular body having a longitudinal geometric axis, an upper end, a lower end, an internal hole , and an external surface, one between the upper extremity and the lower end of the tubular body for direct connection with the expandable reamer device without the use of a drilling tube or subs located between them; a drilling fluid flow path extending through the internal orifice; and at least one stabilizing rib located on a part of the outer surface of the tubular body.
Modality 2: The modesty stabilizer of modality 1, where at least one stabilizing rib includes a diameter substantially under the calibration of a nominal diameter of a well by an amount of
0.00 in. less than the nominal well diameter to substantially 1.27 in. less than the nominal well diameter.
Mode 3: The sub-stabilizer of any of modalities 1 and 2, where at least one stabilizing rib includes a diameter 5 of it substantially under the calibration of a nominal diameter of the well by an amount of substantially 0% less than the nominal well diameter to substantially 4% less than the nominal well diameter.
Mode 4: The sub-stabilizer of any of modalities 1 to 3, where at least one stabilizing rib includes one within a diameter substantially under the calibration of a nominal diameter of a well by an amount of 0.00 in . less than the nominal well diameter to substantially 1.27 in. less than the nominal diameter of the well or substantially smaller in diameter than the nominal diameter of the well from substantially 0% less than the nominal diameter of the well to substantially 4% less than the nominal diameter of the well.
Mode 5: The sub-stabilizer of any of modes 1 to 4, where at least one stabilizing rib comprises a rib including a plurality of surfaces.
Mode 6: The sub-stabilizer of mode 5, additionally comprising hardfacing located on the surfaces of at least one stabilizing rib.
Mode 7: The sub-stabilizer of any of the modalities 1 to 6, where at least one stabilizing rib extends over a distance of approximately 45 of a circumference of the tubular body, of approximately 90 of a circumference of the tubular body, of approximately 180 of a circumference of the tubular body, approximately 270 of a circumference of the tubular body, and approximately 3D of the circumference of a tubular body.
Mode 8: The sub-stabilizer of any of modes 1 to 7, in which at least one stabilizing rib includes a profile comprising a first transition surface for transition to the support surface and a second transition surface for the transition to the first transition surface.
Mode 9: The substabilizer of Mode 8, where the first support surface comprises an arched surface and the second support surface comprises a surface formed in an almost constant radius.
Mode 10: The sub-stabilizer of any of Modes 8 and 9, in which the profile comprises an additional support surface in I.
Mode 11: An expandable widening device and a sub-stabilizer connected to it to widen a well in an underground formation, comprising: the expandable widening device including a tubular body having a longitudinal geometric axis, an upper end having a screw connection, an end lower having a screw connection, an internal hole, an external surface, and at least one rail inclined upwards and outwards with respect to the longitudinal geometric axis; a drilling fluid flow path extending through the internal orifice; at least one blade having at least one cutting element configured to remove material from the underground formation during enlargement, at least one blade slidably coupled to at least one rail of the tubular body; and a substabilizer having at least one stabilizing rib on it, the substabilizer being attached directly to the screw connection of one of the screw connection of the upper end and the screw connection on the lower end of the tubular body of the expandable extension device.
Mode 12: The expandable widening device and a sub-stabilizer connected to it of mode 11, where at least one stabilizing rib comprises a rib including a plurality of surfaces.
Mode 13: An expandable extension device and a substation
tabilizer connected to it to widen a well in an underground formation, comprising: the expandable widening apparatus including a tubular body having a longitudinal geometric axis, an upper end having a screw connection, a lower end having a screw connection, a hole internal, an external surface, and at least one tubular body rail inclined upwards and outwards with respect to the longitudinal geometric axis; a drilling fluid flow path extending through the underground formation material during widening, at least one slide slidably coupled to at least one tubular body rail; and a substabilizer having a plurality of stabilizing ribs thereon, one end of the substabilizer fixed directly to one of the screw connection of the upper end and the screw connection of the lower end of the tubular body of the expandable spreader.
Mode 14: A blade for use in a substabilizer connected directly to an expandable widening device for rotation in a well in an underground formation comprising: a longitudinal extension body; a support surface on the body for substantially lateral engagement with a well wall during rotation of the stabilizer; and a composite hitch profile extending through a rotatably forward part of the body to the support surface and configured to facilitate non-aggressive engagement of the blade with the well wall.
Mode 15: The stabilizing blade of Mode 14, where the composite coupling profile comprises a first surface for the transition to the support surface, and a second surface for transition to the first surface.
Mode 16: The stabilizing blade of Mode 15, where the first support surface comprises a radius of curvature and the second support surface comprises another radius of curvature smaller than the first support surface.
Mode 17: The stabilizing blade of any of the Modes 14 to 16, where the composite coupling profile comprises an additional support surface.
Mode 18: A method of stabilizing an expandable reamer having at least one blade in it comprising: the formation of at least one stabilizing rib in one of a tubular housing for the expandable reamer and a stabilizer, at least one stabilizing rib being located within at least 3.04 meters from the blade in the expandable reamer.
Mode 19: The method of Mode 18, in which at least one stabilizing rib comprises a stabilizing rib located within a range of 1.21 meters to approximately 3.04 meters from at least one reamer blade. expandable.
Mode 20: The method of any one of Modes 18 and 19, further comprising: the formation of at least one other stabilizing rib in one of a tubular housing for the expandable reamer and a sub-stabilizer, at least one stabilizing rib being located at a distance within a range of approximately 1.21 meters to approximately 3.04 meters from the blade in the expandable reamer.
While particular modalities have been illustrated and described here, numerous variations and other modalities will occur to those skilled in the art.
Accordingly, it is intended that the modalities are limited only in terms of the attached claims and their legal equivalences.

权利要求:
Claims (15)
[1]
1. Apparatus, comprising: a substabilizer for connection to an expandable widening device used to enlarge a hole in an underground formation, the substabilizer comprising: a tubular body having a longitudinal geometric axis, an upper end, a lower end, an internal hole , and an external surface, one of the upper and lower ends of the tubular body for direct connection with the expandable reamer device without the use of a drill pipe and subs located between them; a drilling fluid flow path extending through the internal orifice; and at least one stabilizing rib located on a part of the outer surface of the tubular body.
[2]
2. Apparatus according to claim 1, wherein at least one stabilizing rib includes a diameter thereon substantially under the calibration of a nominal diameter of a hole for an amount of 0.00 in or less than the nominal bore diameter to substantially 1.27 in less than the nominal bore diameter.
[3]
Apparatus according to claim 1 or 2, at least one stabilizing rib includes a diameter thereon substantially under the calibration of a nominal diameter of a hole by a quantity of substantially 0% less than that the nominal hole diameter stops substantially 4% less than the nominal hole diameter.
[4]
Apparatus according to claim 1 or 2, wherein at least one stabilizing rib comprises a rib including a plurality of surfaces.
[5]
Apparatus according to claim 4, further comprising hardfacing located on the plurality of surfaces of at least one stabilizing rib.
[6]
Apparatus according to any one of claims 1, 2 and 5, wherein at least one stabilizing rib extends a distance of approximately 45 from a circumference of the tubular body, approximately 90 from a circumference of the tubular body, approximately 180 of a circumference of the tubular body, and approximately 360 of a circumference of the tubular body. 5
[7]
Apparatus according to one of claims 1, 2 and 5, wherein at least one stabilizing rib includes a profile comprising a first transition surface to transition to a support surface and a second transition surface to transition to the first transition surface.
[8]
Apparatus according to claim 7, wherein the first transition surface comprises an arcuate surface and the transition support surface comprises a surface formed in an almost constant radius.
[9]
Apparatus according to claim 1, further comprising: an expandable widening apparatus including a tubular body having a longitudinal geometric axis; an upper end having a connection an end having a screw connection, an internal hole, an external surface, and at least one rail tilted up and down by the longitudinal geometric axis, the expandable spreader device comprising: a drilling fluid flow path extending through the internal orifice; and at least one blade having at least one cutting element configured to remove material from underground formation during widening, at least one blade slidably coupled to at least one rail of the tubular body; where the substabilizer is directly attached to the screw connection of one of the screw connection of the upper end and the screw connection of the lower end of the tubular body of the expandable extension device.
'I
[10]
1O. Apparatus according to claim 1 or claim 9, wherein at least one stabilizing rib comprises a plurality of stabilizing ribs located on the outer surface of the tubular body of the substabilizer. 5
[11]
An apparatus according to claim 1 or claim 9, wherein at least one stabilizing rib comprises: a longitudinally extending body; a support surface on the body for substantially lateral engagement of a hole wall during rotation of the stabilizer; and a composite engagement profile extending through a rotating front part of the body to the support surface and configured to facilitate the non-aggressive engagement of at least one stabilizing rib with the hole wall. 15
[12]
Apparatus according to claim 11, wherein the composite engagement profile comprises a first surface for the transition to the support surface, and a second surface for transition to the first surface and where the first transition surface comprises a radius of curvature and the second transition surface comprises another radius 20 of curvature less than that of the first transition surface.
[13]
13. Method of stabilizing an expandable reamer having at least one blade in it, the method comprising: the formation of at least one stabilizing rib in one of a tubular housing of the expandable reamer and a tubular housing of a substabilizer; and the location of at least one stabilizing rib within at least 3.04 meters of at least one blade in the expandable reamer.
[14]
A method according to claim 13, wherein locating at least one stabilizing rib within at least 3.04 meters of at least one blade of the expandable reamer comprising locating at least one stabilizing rib within a range from 1.21 meters to 3.04 meters at least one blade of the expandable reamer.
[15]
A method according to claim 13 or claim 14, further comprising: forming at least one other stabilizing rib in one of an expandable reamer tubular housing and a substabilizer tubular housing; and the location of at least one stabilizing rib within a range of 1.21 meters to approximately 3.04 meters d at least 10O an expandable reamer blade.

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同族专利:

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公开号 | 公开日

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US8297381B2|2012-10-30|

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US20110005836A1|2011-01-13|

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WO2011008680A3|2011-05-05|

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RU2012104887A|2013-08-20|

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WO2011008680A4|2011-06-23|

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WO2011008680A2|2011-01-20|

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EP2454441A2|2012-05-23|

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US8657038B2|2014-02-25|

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US20130092446A1|2013-04-18|

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法律状态:
2020-08-18| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-12-08| B11B| Dismissal acc. art. 36, par 1 of ipl - no reply within 90 days to fullfil the necessary requirements|

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2021-11-03| B350| Update of information on the portal [chapter 15.35 patent gazette]|

优先权:

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申请号 | 申请日 | 专利标题

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US12/501,688|US8297381B2|2009-07-13|2009-07-13|Stabilizer subs for use with expandable reamer apparatus, expandable reamer apparatus including stabilizer subs and related methods|

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US12/501,688|2009-07-13|

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PCT/US2010/041676|WO2011008680A2|2009-07-13|2010-07-12|Stabilizer subs for use with expandable reamer apparatus, expandable reamer apparatus including stabilizer subs and related methods|

---